Product Overview
Plastic servo motor cup thermoforming machine is our lasted developed product, it is mainly for manufacturing different plastic cups, bowls, covers, plates in food industry, the material can be PP, PS, PET, PLA, Cornstarch and etc.
This servo motor cup machine can work separately, also can connect with stacking & packing machine to form a full production line, to meet different customers with different requirements.
This machine integrates forming & cutting in one station, also the forming, feeding and stretching part are all driven by servo system , It consists of sheet loading part, four pillar structure, heating area, forming &cutting part, PLC Touch Screen operation part and waste sheet recycling part. It can connect with automatic stacking & packaging machine to form a production line.With high automatic, stable structure, low running noise, high efficiency and very easy to operate, this TQC-750S servo motor cup machine is very popular in the market.
Disposable Plastic Cup
Beverage Cup
Biscuit Box
Disposable Cold Drink Cup
Full Line Automation Integration
1
High efficiency, the production capacity improve 40%
2
Driven by servo moto
3
Reduce energy consumption 30%, save cost.
4
Omprehensive Safety Guardian
5
Two-Operator Lean Control
6
Our servo-driven plastic cup machine, integrated with plastic sheet extrusion and packaging production lines, delivers maximum productivity and minimal labor costs. This fully automated system enables seamless production-to-packaging integration, requiring only 2 operators-reducing labor needs by 70%+ while boosting output efficiency by 40-60% compared to traditional setups. (Key advantages: faster cycle times, lower operational costs, and end-to-end automation.)
Mould Calculation
For example: PP cup, φ68mm, the distance between each cup is 15mm, and the edge distance is 12mm
Length:(68×9×1.02)+(15×2)+(12×8)=750mm
Width:(68×5×1.02)+(15×2)+(12×4)=424.8<480mm
Design Schematics
MAIN TECHNICAL PARAMETER
|
Model |
TQC-750S |
|
Forming Area |
750 x 480mm |
|
Forming Depth (Max.) |
180mm |
|
Sheet thickness |
0.3-1.8mm |
|
Forming Speed (Max.) |
30times/min |
|
Air pressure |
0.6-0.8mpa |
|
Air consumption |
3600L/min |
|
Water consumption |
0.7 m³/h |
|
Sheet width (Max.) |
770mm |
|
Suitable Sheet |
PP / PET / PVC / PS / HIPS / GPPS / Biodegradable Materials |
|
Power supply |
AC 380V, 50Hz, Three-phase, Four-wire |
|
|
215KW |
|
Heating power |
180KW |
| Procedure |
Forming-cutting-stacking(Stacking optional device) |
|
Dimension |
L7900x W2300 x H3450mm |
|
Weight |
About 8.2T |
Layout Drawing
Note: The above image is a layout diagram of the standard equipment set for customer reference. You may use this layout as a guide when arranging your mechanical equipment.
Structure & Design
Feeding Device
The max. Sheet width is 1000mm, and max. Sheet weight is 600kg.
Sheet Tensioning Structure
The front section of the chain rail is equipped with an automatic expansion device to adjust the sheet tension.
Heating Device
The upper heating size is 3263x900mm with 13 zones, and the lower heating size is 3023x900mm with 12 zones. total 25 zones of PID automatic temperature control regulation.It is equipped with German ceramic heaters with insulation, quick response rate, short processing time, and save energy.
Forming Station
It adopts 17.3kw servo motor.
The upper mould can be adjusted by hand, to fit for products in different height.
The mould platform adopts high-strength ductile iron,the connecting rods of each joint are processed from high-strength cast steel (ZG45).
Robotic Arm
The machine is equipped with a suction-cup robotic arm that picks up the cups from the forming mold and places them into the stacking unit.
Cup Stacking Unit
The stacking unit is configured according to the mold layout, with vertical guide posts installed to keep the cups securely positioned between them and prevent falling. Once the preset stacking quantity is reached, the unit is transferred along the guide rail into the flipping mold.
Touch Screen
It adopts Siemens PLC & Touch screen.
Flipping Mold
After the cups are pushed into the flipping mold, the mold rotates 90° clockwise and moves along the upper guide rail to the conveyor. The cup pushing mechanism then ejects the cups from the mold onto the conveyor belt.
Cup Pushing Device
Driven by a servo motor, the cup pushing device slides upward to transfer the cups from the stacking unit into the flipping mold.
Conveyor Belt
The cup pushing device ejects the cups from the flipping mold onto the conveyor belt, which then transports them to the packaging machine.
Cup Pushing Device
The device pushes the cups from the conveyor belt into the packaging machine's conveyor, arranging them row by row.
Packaging Structure
The cups are conveyed by the packaging machine's conveyor belt into the film wrapping section, where they are sealed.
Online Crushing
The production waste is conveyed through the upper track of the machine into the online crusher, where it is crushed into plastic granules for reuse.
- Feeding device
- Sheet Tensioning Structure
- Heating device
- Forming station
- Robotic Arm
- Cup Stacking Unit
- Touch Screen
- Flipping Mold
- Cup Pushing Device
- Conveyor Belt
- Cup Pushing Device
- Packaging Structure
- Online Crushing
MAIN ELECTRICAL COMPONENTS
| PARTS | BRAND |
|---|---|
|
PLC |
Siemens (Germany) |
|
Touch Screen |
Siemens (Germany) |
|
Servo Motor |
Inovance (China) |
|
Motor |
JSCC (China) |
|
Frequency Changer |
Inovance (China) |
|
Air Switch |
Schneider (France) |
|
Contactor |
Schneider (France) |
|
Circuit Breaker |
Schneider (France) |
|
Heater |
Tianbao (China) |
|
Proximity Switch |
Rockwell (America) |
|
Solid State Relay |
Fotek (Taiwan) |
|
Oil Pump |
Scenery (Joint Venture) |
Supply Terms
| Machine | Model | Qty (SET) | Remark |
|---|---|---|---|
|
Plastic servo motor cup machine line (including stacker, packaging machine) |
TQC-750S |
1 |
|
|
Crusher Online |
YJX-FE-800 |
Machine |
|
|
Air Compressor (3.6m³) |
Screw type |
1 |
Auxiliary equipment |
|
Chiller |
15F |
1 |
Auxiliary equipment |
|
Air tank |
1m³ |
1 |
Auxiliary equipment |
|
PP Cup Mould (3 rows) |
1 |
Mould |
1. Terms of shipment: FOB NINGBO, CHINA
2. Package: wooden case package (If fumigation is required, charge should be paid by customer).
3. Terms of payment: 30% advance before produce as deposit and the rest 70% should be paid upon finish and inspection before shipment.
4. Power supply: 380V/50HZ, 3 phases, 4wires. There is an extra charge for different voltages.
5. Delivery time: 2-3 months.
6. Validity of quotation: 60 days.
7. After-sale service: Within 13 months from the date of sailing, spare parts are repaired for free (except for human factors). If the guarantee period is expired, the cost and freight should be paid by buyer.
Case Showcase
Shenghai Packaging | EPS lunch box production line upgrade
The TQC-750S small cup production line has been launched in Mexico, with full automation helping customers achieve production capacity sovereignty
I have a Mexico customer who buy our TQC-750S cup machine production line, which used to make small cups.
Before, this customer bought finished cup products from China, now he has his own machine to make production.
As it is a full automatic production line, it save much labour cost, and also have high efficiency, customer is very satisfied with our machine.
FAQ
Q: Are you a manufacturer?
Q: What about the payment term?
Q: What is your machine capacity?
Q: What's your advantages?
Q: Can this machine work 24 hours without stopping?
