Product Overview
TTF-520AF full-automatic thermoforming machine is our mature developed core product. The machine combines forming, punching, cutting, and stacking into one line. From sheet loading, heating, forming, punching, cutting then stacking, the finished products come out, It includes a highly interactive PLC, providing operators with convenient production operations and safety measures, this is a very mature products, get very high reputation from our customers,it can make various products like egg trays, cake boxes, fruit boxes with side and bottom holes, cup lid, trays etc...excellent forming effect.
Seedling Tray
Cup Lid
Plastic Flower Pots
Fruit Box
Material Versatility
1
Customization & Design Flexibility
2
Energy Efficient
3
Waste Reduction
4
Fast Production Cycles
5
Even biodegradable materials
6
For example, the PET seedling tray size 400*400mm,can make 1 cavities on TTF-520AF, the speed can reach 30 times/minute, so the capacity can reach 1800pcs/hour, and the forming cutting effect is very good, we get the apprecaited from our customer.
Design Schematics
MAIN TECHNICAL PARAMETER
|
Model |
TTF-520AF |
|
Forming Area |
520mm x 400 mm |
|
Forming Depth (Max.) |
90mm |
|
Sheet thickness |
0.2-2.0mm |
|
Forming Speed (Max.) |
35times/min |
|
Air pressure |
0.6-0.8mpa |
|
Air consumption |
3.0 m³/min |
|
Water consumption |
0.7 m³/h |
|
Sheet width (Max.) |
550mm |
|
Suitable Sheet |
PP, PS, HIPS, PET, PVC, PLA etc. |
|
Power supply |
AC 380V, 50Hz, Three-phase, Four-wire |
|
Rated power |
136KW |
|
Heating power |
75Kw |
|
Procedure |
Forming-punching-cutting-stacking |
|
Dimension |
L10800W4200H2700mm |
|
Weight |
About 11.0T |
Layout Drawing
Note: The above image is a layout diagram of the standard equipment set for customer reference. You may use this layout as a guide when arranging your mechanical equipment.
Structure & Design
Explore the detailed structure and configuration to see how our machine ensure precision, stability, and efficiency.
Feeding Device
Labor & Cost Savings
Improved Efficiency & Productivity
Able to work with double roll
Max.roll diameter: 1000mm
Heating Device
Energy Efficiency save 30%
Elstein ceramic heaters, individually adjustable(line by line)
Can control the temperature by PLC directly
Operation Screen
Live Data Display – Shows temperature, pressure, and cycle status in real time.
mergency Stop & Alarms – Ensures quick response to operational hazards.
Multi-Language Support – Accommodates global operators.
Forming Station
Max mould size:520*430mm
Max depth:110mm
Servo driven plug assist on top forming station
Stable square struction,provide stable forming
Punching Station
Servo motor driven, punching holes more accurate and complete Long-life, durable needle
Cutting Station
Servo motor driven Movable cutters, to adjust the cutting by itself High-quality cutters, save spare parts costs Top nut locking structure, providing stronger force
Stacking Station
Different stacking schemes can be formulated according to the customer's requirements.
Waste Recycling
Waste Rewinding System: The edge material is sent to the waste rewinding system for recycling by the conveying system. With a special clutch structure, when the material roll is too large, the power will automatically separate to prevent electric overload and extend the service life of the motor.
- Feeding device
- Heating device
- Operation screen
- Forming station
- Punching station
- Cutting station
- Stacking station
- Waste recycling
MAIN ELECTRICAL COMPONENTS
| PARTS | BRAND |
|---|---|
|
Filter |
CKD (Japan) |
|
Forming valve |
MAC (USA) |
|
Temperature control module |
WEST (UK) |
|
Proximity switch |
ROCKWELL (USA) |
|
AC contactor\Circuit breaker\Button |
SCHNEIDER (France) |
|
Intermediate relay |
IDEC (Japan) |
|
Intermediate Relay Base |
OMRON (Japan) |
|
PLC\Touch screen\Servo motor |
Detla (Taiwan) |
Supply Terms
| Machine | Model | Qty (SET) | Remark |
|---|---|---|---|
| Four-station thermoforming machine | TTF-520AF | 1 | Machine |
| Air Compressor | Screw type | 1 | Auxiliary equipment |
| Chiller | 15F | 1 | Auxiliary equipment |
| Air Tank | 1.0m³ | 1 | Auxiliary equipment |
| Mould (pricing according to different samples) | 1 | Mould |
1. Terms of shipment: FOB NINGBO, CHINA
2. Package: wooden case package (If fumigation is required, charge should be paid by customer).
3. Terms of payment: 30% advance before produce as deposit and the rest 70% should be paid upon finish and inspection before shipment.
4. Power supply: 380V/50HZ, 3 phases, 4wires. There is an extra charge for different voltages.
5. Delivery time: 2-3 months.
6. Validity of quotation: 60 days.
7. After-sale service: Within 13 months from the date of sailing, spare parts are repaired for free (except for human factors). If the guarantee period is expired, the cost and freight should be paid by buyer.
Case Showcase
【Food Package】Mohammed
Client Mohammed reported that their PP tray packaging line was running at only 20–25 cycles per minute, below production requirements. Our team recommended switching to an up-stacking method. After implementation, the line stabilized at 28 cycles per minute, significantly improving efficiency and meeting the client's capacity needs. This optimization effectively resolved their production bottleneck.
FAQ
Q: What's the power consumption of this machine?
Q: What is the output?
Q: Machine adjustment and installation?
Q: Guarantee time and after-sale?
