Product Overview:
TTF-820AF 4-station full-automatic plastic thermoforming machine is our latest developed product, which combines forming, punching, cutting, and stacking in one process and adopts advanced thermoforming technology. This machine is specialized for forming PP, PS, HIPS, PVC, PET, EPS, PLA, or other materials sheets that can be widely used to produce all kinds of food and non-food packaging products like plastic trays, containers, boxes, lids, and so on.
Fruit flip box
Cup lid
Seedling tray
Lunch box
Driven By Servo Motor
1
Double Roll Electric Unwinding System
2
Quick Mold Change System
3
Timed Automatic Lubrication System
4
±1℃ Intelligent Temperature Control
5
Intelligent Safety Protection System
6
If samples size 314*156mm, then one mould 6 pieces, mould layout is 2*3.
Design Schematics
MAIN TECHNICAL PARAMETER
| Model | TTF-820AF |
| Forming Area | 820mm x 650 mm |
| Forming Depth (Max.) | 140mm |
| Sheet thickness | 0.2-2mm |
| Forming Speed (Max.) | 30times/min |
| Air pressure | 0.6-0.8mpa |
| Air consumption | 4.5 m³/min |
| Water consumption | 0.7 m³/h |
| Sheet width (Max.) | 850mm |
| Suitable Sheet | PP, PS, HIPS, PET, PVC, PLA etc. |
| Power supply | AC 380V, 50Hz, Three-phase, Four-wire |
| Rated power | 218Kw |
| Heating power | 140Kw |
| Procedure | Forming-punching-cutting-stacking |
| Dimension | L13100*W4300*H3000mm |
| Weight | About 21.0T |
Layout Drawing
Note: The above image is a layout diagram of the standard equipment set for customer reference. You may use this layout as a guide when arranging your mechanical equipment.
Structure & Design
Feeding Device
Driving by motor. Sheet roll Max diameter 1M. With dust-free plate to keep the sheet clean.
Heating Device
Temperature is controlled precisely (the difference is within ±1℃). The working life of the ceramic heater is long and adopts the fully enclosed oven. The temperature controlling system is better and saves more energy.
Operation Screen
Operator-friendly HMl, and the system has the function of remote connection. lntelligent operation, the whole machine is equipped with formula storage and automatic adjustment without shutdown.
Forming Station
Driven by servo motor to close the mold, with cylinder clamping frame and servo stretching function at the same time.
Punching Station
Has an automatic mold fixing system, which can be fixed after the installation and adjustment. Don't need screws to fix the mold and can short the setting time of the mold. It can improve efficiency.
Cutting Station
The cutter has heat functions. This machine adopts mechanical locking mold, which is safe and reliable; This station uses a pressurized lubrication system to ensure that each hinge point is fully lubricated.
Stacking Station
Stacking station has many options to design that can meet more demands of packing.
Waste Recycling
Waste Rewinding System: The edge material is sent to the waste rewinding system for recycling by the conveying system. With a special clutch structure, when the material roll is too large, the power will automatically separate to prevent electric overload and extend the service life of the motor.
- Feeding device
- Heating device
- Operation screen
- Forming station
- Punching station
- Cutting station
- Stacking station
- Waste recycling
MAIN ELECTRICAL COMPONENTS
| PARTS | BRAND |
|---|---|
| Filter | CKD (Japan) |
| Forming valve | NORGREN (UK) |
| Heater | Elstein (Germany) |
| Proximity switch | FOTEK (Taiwan) |
| AC contactor\Circuit breaker\Button | SCHNEIDER (France) |
| Power switch | MEAN WELL (Taiwan) |
| Solenoid Valve | Jinqi (Taiwan) |
| PLC\Touch screen\Servo motor | Detla (Taiwan) |
Supply Terms
| Machine | Model | Qty (SET) | Remark |
|---|---|---|---|
| Four-station thermoforming machine | TTF-820AF | 1 | Machine |
| Air Compressor | Screw type | 1 | Auxiliary equipment |
| Chiller | 15F | 1 | Auxiliary equipment |
| Air Tank | 1.0m³ | 1 | Auxiliary equipment |
| Mould (pricing according to different samples) | 1 | Mould |
1. Terms of shipment: FOB NINGBO, CHINA
2. Package: wooden case package (If fumigation is required, charge should be paid by customer).
3. Terms of payment: 30% advance before produce as deposit and the rest 70% should be paid upon finish and inspection before shipment.
4. Power supply: 380V/50HZ, 3 phases, 4wires. There is an extra charge for different voltages.
5. Delivery time: 2-3 months.
6. Validity of quotation: 60 days.
7. After-sale service: Within 13 months from the date of sailing, spare parts are repaired for free (except for human factors). If the guarantee period is expired, the cost and freight should be paid by buyer.
Case Showcase
Shenghai Packaging | EPS lunch box production line upgrade
The TTF-820AF equipment integrates punching, trimming and stacking, significantly reducing the labor cost of customers, increasing production and reducing labor dependence. The imported heating block reduces energy consumption by 8%, and the long-term cost is better; the 0.5mm high-precision pull-tab track reduces the scrap rate, and with ±1℃ precise temperature control, real-time detection of material drop and air pressure, eliminates the risk of fire, and achieves safe and efficient production.
FAQ
Q: How does your factory do regarding quality control?
Q: What is the output
Q: How to install the machine?
Q: How long is the warranty period?
