Why Choose Our Custom Thermoforming Solutions
One-stop custom thermoforming solutions designed for your entire production, ensuring greater flexibility and efficiency than off-the-shelf models.
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Perfect Material Fit
Our custom machines adapt to your products and materials, ensuring precise forming, less waste, and higher yield.
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Capacity Optimization
Flexible configurations scale from prototypes to mass production, helping you remove bottlenecks and boost output.
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Process Efficiency
Tailored to your workflow, our solutions reduce labor, cut costs, and improve overall productivity.
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Long-Term ROI
With reliable engineering and lower lifecycle costs, our machines maximize uptime and secure sustainable returns.
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Risk Reduction
Designed for stability and consistency, our systems minimize downtime and production risks, ensuring reliable delivery.
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Future-Proof Design
Built with scalability in mind, our machines can be upgraded or expanded to grow with your business needs.
Your Production Needs, Our One-Stop Solutions
From thermoforming machines to plastic cup machines and sheet extrusion lines, LITAI delivers fully integrated one-stop solutions, with every design focused on your unique production needs.
Your One-Stop Customization Solutions Include:
- Mold Customization
- Custom Plastic Products
- Power, Voltage & Equipment Setup
- Auxiliary Equipment
- Equipment Layout
- Production Line Automation
- Product & Machine Branding
- Remote Diagnostic System
- Equipment Customization
Mold Customization
We offer custom mold design and development, with full support for collaborative development.
Custom Plastic Products
LITAI offers full customization of plastic products, including size, shape, material, depth, and branding such as logos or text, tailored to your specific requirements.
Power, Voltage & Equipment Setup
We provide customizable power supply, voltage, and equipment setup, with optional brand selection to meet your specific requirements.
Auxiliary Equipment
You can flexibly select auxiliary equipment that best fits your production requirements. Options include air compressors, chillers, and air tanks of various brands and capacities.
Equipment Layout
Layouts can be customized to suit your workshop space and production workflow.
Production Line Automation
We offer semi- or fully-automatic production solutions designed to match your workflow.
Product & Machine Branding
Products can feature customer-specified logos, and machine branding can be customized to the customer's preferred brand.
Remote Diagnostic System
Optional remote diagnostic module for equipment monitoring and troubleshooting.
Equipment Customization
You can choose motors, operating screens, heating tiles, power supplies, and other accessories from a variety of brands.
From Idea to Machine: Our Customization Process
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01
Gather Customer Requirements
Collect information on the customer's product, including material, thickness, shape, and the performance and outcomes expected from the machine.
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02
Requirements Assessment
We evaluate the collected requirements for feasibility, cost, and technical challenges to ensure every custom request can be realized.
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03
Solution Design
We provide customized production solutions with 3D layouts, optimized workflows, and optional functional modules.
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04
Agreement Signing
After confirming the plan, we sign a formal contract outlining production schedule, technical standards, delivery, and after-sales terms.
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05
Production
Production is done with imported German 5-axis machining centers, followed by separate assembly, debugging, and modular processes.
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06
Operation Testing
Quality is controlled from raw materials through production to finished products, ensuring reliability and ISO/CE compliance.
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07
Sample Delivery
Plastic products are provided as samples for your approval, ensuring the final products meet your requirements.
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08
Shipping
After sample approval, we handle packaging and shipment of the machines to guarantee safe and timely delivery.
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09
On-Site Engineer Support
Our engineers offer on-site services, including installation, commissioning, and operator training, ensuring smooth operation.
How Our Custom Machines Deliver Excellent Results
Thermoforming Machine for Optimized Production Solution:
The customer was using a vacuum machine that required many workers, but the production capacity was insufficient.
Solution:
After evaluating the samples and capacity requirements, our team recommended the TTF-520A three-station thermoforming machine, tailored to meet the customer's specific production needs.
Results:
• Production capacity doubled compared to the previous machine
• Labor reduced from 8 workers to 2 per machine
• Significant cost savings on labor within one year
• Smooth and efficient operation in the customer's factory
Plastic Cup Thermoforming Machine Upgrade
Saudi ABC Plastic Group faced high energy consumption, inconsistent cup quality, and frequent machine downtime.
Solution:
• Servo-Driven Variable Pump: Replaced fixed-displacement pump with an intelligent servo system, reducing energy use by 45%.
• Closed-Loop Pressure Control: Installed high-response proportional valves with PID controller, maintaining pressure stability within ±0.5 bar during forming.
• Leak-Proof Redesign: Upgraded to polymer seals and stainless steel fittings, added real-time oil temperature monitoring.
• Smart HMI Integration: Touchscreen interface with preset recipes for different cup sizes and automatic fault alerts.
Result:
• Energy cost reduced from $8,200/month to $4,500/month.
• Cup defect rate decreased from 6.2% to 1.8%.
• Machine availability improved from 82% to 95%.
Custom Sheet Extrusion Line Solution
The customer required highly precise sheet thickness while ensuring production output met consumption demand without shortages.
Solution:
• Designed a custom system combining TTF-820AF and TJP-900E tailored to the customer's requirements.
• Integrated a thickness gauge to ensure all sheets produced by TJP-900E met the precise thickness specifications.
• Calculated sheet consumption for TTF-820AF to ensure TJP-900E could produce 400 kg of sheet per hour, guaranteeing that output exceeded consumption. Result:
Result:
• Sheets consistently met the customer's thickness requirements. • Production output reliably matched demand, avoiding shortages. • Demonstrated customized equipment planning and precision control for high-demand production.
Technical Support & After-Sales
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Technical Support
- 24/7 technical consultation
- Video remote diagnostics
- Fast spare parts delivery (common parts shipped within 24 hours)
- On-site engineer visits available (paid service)
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Installation and Commissioning
- Equipment setup and positioning
- Two-hour commissioning session
- Operator training to quickly master equipment operation
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Lifetime Support & Warranty
- 24-month warranty on core components
- Lifetime support for process upgrade
- 48-hour emergency response system
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Annual Maintenance
- Regular inspections and performance optimization
- Reduced operational risks
- Extended equipment lifespan
Need Fully Customized Thermoforming & Cup Forming
Machines, or Sheet Extrusion Lines for Your Production Needs?
FAQ
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Q: What is the difference between standard and custom thermoforming machines?
A: Standard machines meet general production needs, while customized machines are tailored to specific products, materials, and capacity requirements-helping reduce risks and maximize ROI.
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Q: Do you provide samples?
A: Yes. We can conduct sample trials using your materials on our machines, so you can evaluate forming quality, thickness accuracy, and overall performance before purchase.
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Q: How long does it take to deliver a custom thermoforming solution?
A: The complete customized project is typically delivered within 3 months, including 3–5 days for requirement analysis, 30 days for solution design, and 45 days for production and manufacturing.
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Q: Can you integrate auxiliary equipment (sheet extrusion, forming,stacking, packing,recycling, etc.)?
A: Yes. We provide complete production line solutions, integrating sheet extrusion, forming,stacking, packing,recycling, and other auxiliary equipment to ensure seamless coordination and efficient operation.
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Q: Do you provide training and technical support after installation?
A: Yes, we offer on-site training, remote support, and detailed documentation to help your team start production quickly and confidently.
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Q: How do you ensure quality and performance of customized machines?
A: We conduct comprehensive process analysis, thickness verification, FAT continuous testing, and issue a final performance report.
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Q: What is your payment structure for custom projects?
A: Our standard payment terms are 30% advance payment, 65% mid-term payment, and 5% retention as a quality guarantee.
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Q: Can I visit your factory before confirming the order?
A: Yes, we welcome customers to visit our factory, discuss project details, and ensure transparency and trust before placing an order.