Product Overview
TTF-520A is our full-automatic thermoforming machine. compared with the old vacuum machine, this machine speed is more fast and come do more products. This machine is used for making disposable products, the take away food package. such as food container, tray, boxes, lids ect. The cost of the machine is lower, while the quality is supper good. It can make except cups, products with hole. Other products it can make easily.
Food container
Plastic fruit container
Plastic Take Out Containers
Clear Plastic Egg Carton
Full Automation & Customization
1
Premium Cost Efficiency
2
Sustainable Material Utilization
3
German-Engineered Energy Savings
4
Precision Engineering
5
40% Productivity Boost
6
For example 222*165MM*47MM PP food container, it can make 4 cavity on our machine, each hour you will have about 4800 pieces.
Design Schematics
MAIN TECHNICAL PARAMETER
|
Model |
TTF-520A |
|
Forming Area |
520mm x 400 mm |
|
Forming Depth (Max.) |
110mm |
|
Sheet thickness |
0.2-2.0mm |
|
Forming Speed (Max.) |
35times/min |
|
Air pressure |
0.6-0.8mpa |
|
Air consumption |
3.0 m³/min |
|
Water consumption |
0.7 m³/h |
|
Sheet width (Max.) |
550mm |
|
Suitable Sheet |
PP, PS, HIPS, PET, PVC, PLA etc. |
|
Power supply |
AC 380V, 50Hz, Three-phase, Four-wire |
|
Rated power |
120KW |
|
Heating power |
75Kw |
|
Procedure |
Forming-punching-cutting-stacking |
|
Dimension |
L9500W4200H2700mm |
|
Weight |
About 9.0T |
Layout Drawing
Note: The above image is a layout diagram of the standard equipment set for customer reference. You may use this layout as a guide when arranging your mechanical equipment.
Structure & Design
Feeding Device
Our sheet loading part use a very good material, square steel structure, it is very stable. We have cylinder on the machine to loading automatic, so you can save human resources. it is double station, so you don't need to stop machine when you change roll.
Heating Device
Our machine the heater we are use Elstein, it is from Germany. Which can improve the thermal conversion efficiency and save more energy. With this heater, customer can save 30% energy. Compared with others, our oven for the heating part is four times index length of the forming area, it is very long heating part. The oven is double layer electric oven. So it can heart quickly and accurately adjusted. We have a sensor on the oven, in case the sheet fall down the oven, it will push the whole oven to the outside.
Operation Screen
The touch screen is very smart. It can input the key data, the machine can adjust by itself.it have search function and very easy to operate.
Forming Station
The forming part we use Positive pressure and negative press together with the plug to make the final products more good. The upper and down also plug we are use servo motor control. So it is more precision.
Cutting Station
For the cutting station, Adopt the structure of four-pillars(40Cr steel) for supporting and unibody mould plates (TQ-600 steel) for guiding, which make our punching station more stronger and stable, shock absorption and wear resisting. High-power servo drive, which makes higher punching force and much better products. The cutting force is big for our TTF-520A, so it can cutting different products perfect. And it is very precision of the cutting position.
Stacking Station
For the stacking station, we are also use servo motor control, so it is more precision. and we can have down stacking. Upper stacking, and AB stacking for option for customer. So it can meet different customer requirement.
Waste recycling
We are environmentalists. The waste sheet can be recycle. You can crush it and mix it with new particles to make new materials and produce new products. So there will no waste in your factory.
- Feeding device
- Heating device
- Operation screen
- Forming station
- Cutting station
- Stacking station
- Waste recycling
MAIN ELECTRICAL COMPONENTS
| PARTS | BRAND |
|---|---|
|
Filter |
CKD (Japan) |
|
Forming valve |
MAC (USA) |
|
Temperature control module |
WEST (UK) |
|
Proximity switch |
ROCKWELL (USA) |
|
AC contactor\Circuit breaker\Button |
SCHNEIDER (France) |
|
Intermediate relay |
IDEC (Japan) |
|
Intermediate Relay Base |
OMRON (Japan) |
|
PLC\Touch screen\Servo motor |
Detla (Taiwan) |
Supply Terms
| Machine | Model | Qty (SET) | Remark |
|---|---|---|---|
| Three-station thermoforming machine | TTF-520A | 1 | Machine |
| Air Compressor | Screw type | 1 | Auxiliary equipment |
| Chiller | 15F | 1 | Auxiliary equipment |
| Air Tank | 1.0m³ | 1 | Auxiliary equipment |
| Mould (pricing according to different samples) | 1 | Mould |
1. Terms of shipment: FOB NINGBO, CHINA
2. Package: wooden case package (If fumigation is required, charge should be paid by customer).
3. Terms of payment: 30% advance before produce as deposit and the rest 70% should be paid upon finish and inspection before shipment.
4. Power supply: 380V/50HZ, 3 phases, 4wires. There is an extra charge for different voltages.
5. Delivery time: 2-3 months.
6. Validity of quotation: 60 days.
7. After-sale service: Within 13 months from the date of sailing, spare parts are repaired for free (except for human factors). If the guarantee period is expired, the cost and freight should be paid by buyer.
Case Showcase
Achieving Double Capacity with Less Labor
We have one customer, he use the vacuum machine to make the and it need many workers. He want to improve the capacity, so he find us, let us give him the solution. after we checking this samples and capacity requirement, we finally suggest him to use our TTF-520A three station thermforming machine to make his products. Now the machine is running well in customer factory, customer make double capacity then before. Also, for the labor before he need 8 labor for one machine, after use our machine he only need 2 workers. one year he save a lot of salary.
FAQ
Q: The core strengths of the machine?
Q: What is the output?
Q: Machine adjustment and installation?
Q: Guarantee time and after-sale?
