Client issued some pain point about high energy consumption, inconsistent cup quality, frequent downtime. We implemented a servo-hydraulic upgrade for their thermoforming cup machine, featuring: servo-driven variable pump: replaced fixed-displacement pump with intelligent servo system,reduced energy use by 45%;
Closed-Loop Pressure control: Installed high response proportional valves+PID controller, Maintained pressure stability within±0.5bar during forming; Leak-proof redesign: upgraded to polymer seals and stainless steel fittings, added real-time oil temperature monitoring; Smart HMI Integration: Touchscreen interface with preset recipes for different cup sizes, automatic fault alerts. These solution reduced the engergy cost from 8200USD/month to 4500usd/month. Reduced the cup defect rate from 6.2% to 1.8%, Improved machine availability from 82% to 95%.
